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Reassembly is basically the reverse of disassembly and observing the following instructions.
Reassemble Fifth Gear Assembly a. Lightly coat parts with oil. b. With gear (2) laying flat
(gear side down), c. Assemble stop (4) and two springs (3). d. Carefully spread synchro
ring (5) and place around e. Using tool A.701 66, assemble
new synchromesh f. Assemble sleeve (7).
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1.
Lock 2. Gear 3. Spring 4. Stop |
5.
Synchromesh ring 6. Synchromesh parts snap ring 7. Sleeve |
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FIRST, SECOND, AND THIRD GEAR ASSEMBLIES |
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Reassemble First, Second, and Third Gear Assemblies a. Lightly coat parts with oil. b. For third gear only, assemble
third gear (2) on c. With cup side away from
gear (2), assemble spring d. Assemble spring (4). e. With small end of synchro
(5) away from gear (2), f. When assembled, check that
synchro (5) can be |
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1
. Main shaft (third gear only) 2. First, second, or third gear 3. Spring retainer |
4.
Spring. 5. Synchro 6. Snap ring |