Reassembly

Page 33         


Reassembly is basically the reverse of disassembly and observing the following instructions.

 

FIFTH GEAR ASSEMBLY

Reassemble Fifth Gear Assembly

a. Lightly coat parts with oil.

b. With gear (2) laying flat (gear side down),
   assemble lock (1) into slot of gear (2).

c. Assemble stop (4) and two springs (3).

d. Carefully spread synchro ring (5) and place around
    assembled parts (1, 3, and 4) so open end is over
    stop (4).

e. Using tool A.701 66, assemble new synchromesh
   parts snap ring (6) with dog end in slot on gear (2).

f.  Assemble sleeve (7).


 
1. Lock
2. Gear
3. Spring
4. Stop
5. Synchromesh ring
6. Synchromesh parts
   snap ring
7. Sleeve


 FIRST, SECOND, AND THIRD GEAR ASSEMBLIES

Reassemble First, Second, and Third Gear Assemblies

a. Lightly coat parts with oil.

b. For third gear only, assemble third gear (2) on
    main shaft (1).

c. With cup side away from gear (2), assemble spring
   retainer (3) on gear (2).

d. Assemble spring (4).

e. With small end of synchro (5) away from gear (2),
   assemble synchro (5) and snap ring (6) on gear
  (2). Use tool A.701 59 to assemble snap ring (6).

f. When assembled, check that synchro (5) can be
   moved along gear (2), and springs back when
   released.

 
1 . Main shaft (third gear
     only)
2. First, second, or third
    gear
3. Spring retainer
4. Spring.
5. Synchro
6. Snap ring

 

 

 




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