Page 36         


TRANSMISSION ASSEMBLY

Reassemble Transmission Assembly - Install Input and Main Shaft Assemblies

a. Lightly coat all bearing bores, bores for fork shafts, and bores for detent balls and dowels. Also coat each part as it is installed.

b. While keeping main shaft assembly (5) fully compressed, carefully insert output end into its bore in case (9), then insert input end.

c. Check for bearing in input shaft assembly (8), then carefully work input shaft assembly into its bore in case (9).

d. Assemble bearing (4), bearing retainer (3), washers (1) and screws (2). Tighten screws with an im-pact driver.

e. Check that input and main shaft assemblies (8 and 5) are easily turned. Check that sleeves on main shaft assembly can be moved axially.

f. Install first and second shift fork (6) and third and fourth shift fork (7) in their respective sleeves on main shaft assembly (5). Make sure thread holes face cover end of case (9).

 

1. Lockwasher
2. Screw
3. Bearing retainer
4. Bearing
5. Main shaft assembly
6. First and second shift fork
7. Third and fourth shift fork
8. Input shaft assembly
9. Case

 

Previous           Table of Contents                Next