Assemble Engaging Lever
a. If disassembled, install thrust washer
(4) in rear
housing (5).
b. Slowly install engaging lever rod
(8) into rear
housing (5). As rod is installed, assemble
thrust
washer (7), spring (6), gear selection
and engaging
lever 0 ), spring retainer (2), and spring
(3).
c. Install new gasket (9) (sealant is not recommended),
cover 0 0), lockwasher 0 1), and bolt 0 2). Tighten
bolt
to 14 lb ft torque.
d. Check for free side-to-side travel of gear selection
and engaging lever (1), and that it returns
to center
position when released.
2. Spring retainer
3. Spring
4. Thrust washer
5. Rear housing
6. Spring
8. Engaging lever rod
9. Gasket
10. Cover
11. Lockwasher
12. Bolt
Install Rear Housing
a. If removed, install new seal (5).
b. Assemble new gasket (4) on case (sealant
is not
recommended).
c. Move gear selection and engaging lever
rearward. Slowly
assemble rear housing (1) onto case. As rear
housing is
assembled, guide gear selection and engaging
lever into
fork shafts.
d, Assemble six nuts (2) and lockwashers
(3). Tighten to 18
lb ft torque.
e. Check that gear selection and engaging
lever can be
operated through all gears.
2. Nut
3. Lockwasher
5. Seal