Disassembly

Page 17


Remove Rear Housing

a. Remove six nuts (2) and lockwashers (3)
    attaching rear housing (1) to case. (One nut is
    located inside the case.)

b. Carefully remove rear housing (1) from case. As
    housing is removed, guide the gear selection
    and engaging lever out of the fork shafts.

c. Remove gasket (4).

d. Remove seal (5) from rear housing (1) only if
    the seal will be replaced.

1. Rear housing
2. Nut
3. Lockwasher
4. Gasket
5. Seal


Disassemble Engaging Lever

NOTE: Disassemble gear selection and engaging lever only if damaged.

a. Remove two bolts (12) and two lockwashers (11)
    attaching cover (10) to rear housing (5).

b. Remove cover (10) and gasket (9).

c. Slowly slide gear selection and engaging lever
   rod (8) out side of rear housing (5). As rod is
   withdrawn, remove spring (3), spring retainer (2),    gear selection and engaging lever (1), spring
   (6), and thrust washer (7).

d. Remove thrust washer (4) from rear housing (5).

1. Engaging lever
2. Spring retainer
3. Spring
4. Thrust washer
5. Rear housing
6. Spring
7. Thrust washer
8. Engaging lever rod
9. Gasket
10. Cover
11. Lockwasher
12. Bolt

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