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Remove Fork Shafts

a . Remove bolt (3) and lockwasher (2) attaching f ifth and reverse shift fork to fifth and reverse
    fork shaf t

b. Slowly remove fork shaft. As fork shaft is removed, detent ball (8) will release.

c. Engage two gears to lock the transmission.

d. Loosen, but do not remove, 27-mm nut (4) and 19-mm bolt (7) on ends of countershaft. Disengage
   the two gears.

e. Remove two bolts (12) attaching cover (11) to case.

f. Remove gasket (10), three springs (9), three detent balls (8), and short detent dowel (6).

g. Remove second bolt (3) and lockwasher (2) attaching third and fourth shift fork to third and fourth
    fork shaft (15).

h. Slowly remove third and fourth fork shaft. While removing fork shaft, remove detent pin (14) from
    fork shaft.

i. Using a magnet, remove long detent dowel (5).

j. Remove third bolt (3) and lockwasher (2) attaching first and second shift fork to first and second
   fork shaft (13). Remove fork shaft.

1 - Fifth and reverse fork shaft
2. Lockwasher
3. Bolt
4. 27-mm nut
5. Long detent dowel
6. Short detent dowel
7. 19-mm bolt
8. Detent ball
9. Spring
10. Gasket
11. Cover
12. Bolt
13 First and second fork shaft
14. Detent pin
15. Third and fourth fork shaft

 

 

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